Multi-capacity tanks (50L–5000L) with nitrogen blanketing for oxidation prevention
Sanitary diaphragm pumps/screw pumps with piping systems
The Liquid Batching and Formulation Process Module is an automated, end-to-end solution designed to achieve precise weighing, mixing, temperature control, and transportation of liquid/semi-fluid raw materials. Through intelligent process control, it ensures compliance with GMP, FDA, ISPE, and other industry standards, meeting production requirements for high precision, traceability, and contamination-free operations.
●High-precision load cells (±0.1% accuracy) with loss-in-weight/gain-in-weight technologies
●Cross-contamination prevention: Independent weighing modules, closed feeding ports, dust collection systems
●Auto-calibration and error compensation for consistent ingredient ratios
● Multi-stage agitation (paddle/magnetic/high-shear emulsification) for varying viscosities
● Real-time uniformity monitoring (conductivity, pH, temperature feedback)
● Laminar/turbulent flow switching to minimize bubbles (for injectable solutions)
● Jacketed vessel design with heating/cooling (PID temperature control ±0.5°C)
● In-line monitoring: Temperature, pressure, level, turbidity, dissolved oxygen (for biopharma)
● Automated clean-in-place (CIP) and steam-in-place (SIP) for pipelines and vessels
● 316L stainless steel construction, Ra≤0.6μm surface roughness (ASME BPE compliant)
● SCADA-integrated batch data recording (e-signature, audit trail)
● Fault alarms and automatic shutdown (role-based access control)

Large-volume parenteral solution preparation, oral liquid batching, vaccine adjuvant mixing, cell culture media formulation

Paint dispersion, adhesive synthesis, reaction solution preparation, chemical compounding

Fermentation broth feeding, protein purification buffer preparation

Additive blending, liquid formulation systems

30% reduction in batch processing time, formulation error ≤0.5%

Compliant with 21 CFR Part 11 and GMP Annex 11 data integrity requirements

Modular design for capacity expansion and process adaptation

IQ/OQ/PQ, FAT/SAT validation protocols

IoT-enabled preventive maintenance and real-time diagnostics

